Danfoss VLT 5000 FLUX Service Manual

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MG.10.Q1.5B – VLT is a registered Danfoss trade mark
VLT 5000/5000 FLUX SyncPos Quick-Setup
Contents
Chapter 1
Safety ...................................................................... 2
Chapter 2
Introduction ........................................................... 3
Chapter 3
Typical application example.................................. 4
Chapter 4
Basic SyncPos information .................................. 6
Chapter 5
Installing the SyncPos PC Software ................... 8
Chapter 6
Checking encoder connections ........................... 9
Chapter 7
Commissioning Guide ........................................ 11
Chapter 8
10 steps to optimise the PID loop .................... 11
Chapter 9
Error and Messages ............................................ 17
Chapter 10
Technical data/wiring examples ........................ 25
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Summary of Contents

Page 1 - Contents

1MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupContentsChapter 1 Safety ...

Page 2 - Warning:

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark10drive forward for example in local mode (Parameter002 = ”L

Page 3 - Introduction

11MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-Setup Commissioning GuidelineWhen the APOS user program is

Page 4 - Typical application example

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark12AV is the actual velocityAP is the actual position (calcul

Page 5

13MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupThis feature is also very helpful in applications wherethe

Page 6 - Basic SyncPos information

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark14 Optimizing your controller settings step-by-stepFor

Page 7

15MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupVmax: Is the maximum encoder velocity. Theunit is RPM. If

Page 8

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark16... the tolerated position error is exceededIf the test ru

Page 9

17MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupError messages VLT and SyncPos Motion Controller mes

Page 10 - Checking encoder connections

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark18Error messages SyncPos option messages in detailAs in

Page 11

19MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupO.ERR_11SyncPosAxis no. 1 Software limit switch activatedC

Page 12

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark2The voltage of the frequency converteris dangerous whenever

Page 13

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark20O.ERR_18SyncPosReset by CPUMeaningThe processor has been s

Page 14

21MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupO.ERR_70SyncPosError in DIM commandMeaningThe definition o

Page 15

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark22O.ERR_91SyncPosCurve array wrongMeaningAn incorrect or old

Page 16

23MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-Setup Error in array ...SyncPosError in array part of file.Mea

Page 17 - Error messages

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark24There are two interfaces to the SyncPos option:••••• 36 te

Page 18 - Error messages

25MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupDigital inputsMK3A is a 10pole terminal block with 8 digit

Page 19

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark26 Technical dataTerminals:Type ...

Page 20

27MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupEncoder input 2, MK3D (slave):Terminal designations ...

Page 21

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark28 Encoder monitorBoth encoder interfaces are equi

Page 22

29MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupSW 1.1: Connect(ON)/disconnect(OFF) 24 V from control card

Page 23

3MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-Setup About this manual: How is it arranged?Please read the

Page 24

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark30The terminating resistors on both end of thebus have to be

Page 25

31MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-Setupleft: encoder connection for positioning applicationsbelow

Page 26

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark32Encoder connections for the synchronizing withvirtual mast

Page 27 - ABSOLUTE ENCODER

33MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-Setup IndexAAbout this manual ...

Page 28

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark34OO.ERR_3 ... xx ...

Page 29

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark4 Description in briefThe tire will enter the conveyor

Page 30

5MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupTypical application example

Page 31

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark6 How SyncPos functionsLet us explain the basic princip

Page 32

7MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupBasic SyncPos information RequirementsSyncPos is for u

Page 33

VLT 5000/5000 FLUX SyncPos Quick-SetupMG.10.Q1.5B – VLT is a registered Danfoss trade mark8.This section offers you a quick general introductionwhich

Page 34

9MG.10.Q1.5B – VLT is a registered Danfoss trade markVLT 5000/5000 FLUX SyncPos Quick-SetupFunction of inputs and output must be selected inparameter

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